Electronics Manufacturing Services & Solutions
Electronics Manufacturing flexibility is the value we offer to customers who need speed, efficiency, and nimbleness at a time of daunting competitive pressures and rising customer expectations. Manufacturing agility is especially needed when product lifecycles are compressed due to accelerated innovation that has never been seen before. We are able to deliver this vision, based on our commitment and investments in becoming the “most vertically integrated advanced electronics manufacturing solutions provider in Arizona.”
At ICA, we focus on investment and process innovation through technologies like State-of-the-Art flexible placement SMT equipment and automated inventory control. These investments translate into value and empowerment for our customers.
Surface Mount Technologies
ICA currently has two High-Speed Juki Flexible Placement SMT assembly lines which were chosen because it offers the very best in workhorse performance, flexibility and reliability. The equipment platform maximizes ICA’s ability to successfully manufacture all types of high-mix production at low to medium volumes.
Since our inception in 1995, we have been cultivating our relationships with leading suppliers resulting in additional cost savings for our customers. To facilitate our materials procurement process, we are electronically linked with our key suppliers and their inventories. This allows us to quickly evaluate and locate the most cost-effective supply channels on behalf of our customers.
The benefits of our established and automated supply chain are numerous: we allow our customers to eliminate repetitive purchasing tasks, optimize receiving and inspection functions, and eliminate costly errors and purchasing costs. Ultimately, these benefits directly strengthen our customer’s bottom line and allow them to do what they do best.
The ICA Fortress stores all of the necessary material to run high volume components that the company uses on a regular basis. Rather than having to locate material within a stockroom and manually pick the necessary reels for the job, ICA’s technicians have the capability to automatically dispense all of the material needed to run an assembly at the push of a single button. Huge time savings are achieved by reducing the time spent trying to locate parts. In addition, quality improves due to the Tower always dispensing the correct components. With the Fortress in place, there is no longer the risk of any human-error selecting the incorrect part.
Juki High-Speed Flexible Placement
ICA is registered to ISO 9001:2008 AS9100:2009 REV. C. The management and employees at ICA are committed to establish, document, implement, maintain, and continually improve the quality management system at ICA to ensure that products and services exceed customer requirements.
Our quality system relies on statistical process controls to help us achieve our goals. Our quality system highlights include:
- Total team responsibility for Quality
- IPC-610 Certified workforce
- Test yield information in Defects per Million (DPM)
- Inspection / Testing requirements
- Supplier Performance rating system
- Defects per Million Opportunities (DPMO) data
- Failure analysis and data
- Trend charts and Pareto analysis
- Product tracking and configuration control